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AI agent for materials scientists

Mechanical Test Outlier Review Agent

Report property values from a batch where every excluded specimen has a documented reason.

Mechanical Test Outlier Review Agent: what goes in, what the agent does and what you get

What it does

One specimen that slipped in the grips can pull the average strength down and widen the scatter, and removing it by feel is not defensible. This agent loads the stress-strain or load-displacement curve for every specimen in a batch and checks each for known problems: grip slip, a toe region that is too long, early failure at a flaw, failure outside the gauge length, and alignment issues. It compares each specimen to the rest of the batch and flags suspects with a reason. It lists the retests needed and recomputes the statistics once they are done. It shows the numbers with and without each exclusion. It never excludes anything. The scientist approves what is excluded. Edge case: a large scatter in every specimen is flagged as a method issue.

How it works

Follow the arrows from top to bottom. The orange dashed arrow is the loop: when a check fails, the agent goes back and tries again.

Start and resultWhat it doesA check on its own workWaits for your OKGoes back and retries
ApprovedYes, continueYes, continueNoNo 1 STARTS WHEN Batch results uploaded 2 USES A TOOL Load each curve and compute strength, modulus andelongation 3 DOES Check each curve for slip, toe region and alignmentsigns 4 DOES Compare each specimen to the batch spread 5 DOES Flag suspects with a reason and list retests 6 YOU APPROVE Scientist approves retests and exclusions 7 USES A TOOL Load retest results and recompute statistics 8 CHECKS THE RESULT Is the coefficient of variation within thestandard's limit? If not: recheck all specimens for a common cause such asgrips or fixture. Back to step 3. 9 CHECKS THE RESULT Is every exclusion backed by a documented fault? If not: return the specimen to the included set and noteit as a statistical outlier only. Back to step 4. 10 RESULT Property table with exclusion log
Read the steps as a list
  1. Batch results uploaded
  2. Load each curve and compute strength, modulus and elongation
  3. Check each curve for slip, toe region and alignment signs
  4. Compare each specimen to the batch spread
  5. Flag suspects with a reason and list retests
  6. Scientist approves retests and exclusionsThe agent waits here for your OK.
  7. Load retest results and recompute statistics
  8. Is the coefficient of variation within the standard's limit?If not: recheck all specimens for a common cause such as grips or fixture. Back to step 3.
  9. Is every exclusion backed by a documented fault?If not: return the specimen to the included set and note it as a statistical outlier only. Back to step 4.
  10. Property table with exclusion log

How it decides

It flags a specimen when it shows a known test fault or sits outside the batch spread by a set number of deviations, and only a fault counts as grounds for a retest request.

  • Exclude only for a documented test fault, not for being far from the mean
  • Flag a specimen beyond 2.5 standard deviations as a possible outlier
  • Treat failure outside the gauge length as a retest case
  • Report values with and without exclusions

Make it yours

Every agent is a starting point. You choose these settings for your own situation.

  • Outlier threshold (default 2.5 deviations)
  • Test standard and limits
  • Fault types to check
  • CV limit
  • Report format

What keeps you in control

It always asks you first

  • Every exclusion
  • Requests for retests

Hard limits

  • Never delete any specimen data
  • Always report both the included and full sets

It stops when

  • Done: statistics reported with approved exclusions
  • Stop: scatter is high across the whole batch

Set it up

We guide you through the set-up, step by step

Members get the full set-up guide for this agent. No technical skills needed: you copy, paste and upload.

10 minto set it up in your AI
5 AIsChatGPT, Claude, Copilot, Gemini, Grok
  • One set of instructions to paste into your AI, with the clicks for ChatGPT, Claude, Microsoft 365 Copilot, Gemini and Grok
  • The agent then walks you through connecting your own data, one source at a time
  • A downloadable copy with the flow chart, the rules and the full guide
Get access to this agent

An example run

What happensA batch of 10 composite coupons gave a mean tensile strength of 612 MPa with a 9% CV. Specimen 7 showed a drop at 380 MPa matching grip slip. The agent asked for a retest, which gave 626 MPa. The recomputed mean was 621 MPa with a CV of 3.4%. The scientist approved the exclusion and kept specimen 3 as a real low value.

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