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AI agent for robotics engineers

Robot Fleet Update Rollout Agent

All robots on the new version with no unplanned stoppage, or a clean rollback with the cause recorded

Robot Fleet Update Rollout Agent: what goes in, what the agent does and what you get

What it does

Updating all robots at once can stop a line, but updating them one by one by hand is slow, so updates get postponed. This agent plans a staged rollout for a new software version. It picks one low-risk robot first, takes a backup of its settings, installs the update and runs a standard test routine. It then watches faults, cycle time and error counts for a set period and compares them with the baseline. If the numbers are clean, it proposes the next stage, for example two more robots, and waits for approval. If faults rise, it rolls the robot back to the backed-up version and checks that the old behavior returns. It never moves to the next stage without the engineer's go. Edge case: the update passes tests but doubles gripper wear warnings.

How it works

Follow the arrows from top to bottom. The orange dashed arrow is the loop: when a check fails, the agent goes back and tries again.

Start and resultWhat it doesA check on its own workWaits for your OKGoes back and retries
Yes, continueYes, continueApprovedNoNo 1 STARTS WHEN New software version is approved 2 USES A TOOL Rank robots by risk and pick the first one 3 USES A TOOL Back up settings and install the update on thatrobot 4 USES A TOOL Run the standard test routine 5 CHECKS THE RESULT Did the test routine pass with no new faults? If not: roll the robot back to the backup and log thefailure. Back to step 3. 6 DOES Watch faults and cycle time for the set period andcompare with baseline 7 CHECKS THE RESULT Are faults and cycle time within limits? If not: roll back, confirm old behavior returns andreport the cause. Back to step 4. 8 YOU APPROVE Engineer approves the next stage 9 USES A TOOL Repeat install, test and watch on the next group 10 RESULT Rollout log with results per stage
Read the steps as a list
  1. New software version is approved
  2. Rank robots by risk and pick the first one
  3. Back up settings and install the update on that robot
  4. Run the standard test routine
  5. Did the test routine pass with no new faults?If not: roll the robot back to the backup and log the failure. Back to step 3.
  6. Watch faults and cycle time for the set period and compare with baseline
  7. Are faults and cycle time within limits?If not: roll back, confirm old behavior returns and report the cause. Back to step 4.
  8. Engineer approves the next stageThe agent waits here for your OK.
  9. Repeat install, test and watch on the next group
  10. Rollout log with results per stage

How it decides

It advances only when the watch period shows faults and cycle time within limits of the baseline.

  • Start with the robot that has the least production impact
  • Roll back if faults rise more than 20 percent over baseline
  • Wait at least one full shift before approving the next stage
  • Never update robots that are mid-job

Make it yours

Every agent is a starting point. You choose these settings for your own situation.

  • Watch period per stage (default one shift)
  • Fault increase that triggers rollback (default 20 percent)
  • Stage sizes
  • Which robots go first

What keeps you in control

It always asks you first

  • Each stage of the rollout
  • Any rollback of a robot in production

Hard limits

  • Never installs on a robot without a fresh backup
  • Never skips a stage

It stops when

  • Done: all robots updated and stable
  • Stop: a rollback fails to restore normal behavior

Set it up

We guide you through the set-up, step by step

Members get the full set-up guide for this agent. No technical skills needed: you copy, paste and upload.

10 minto set it up in your AI
5 AIsChatGPT, Claude, Copilot, Gemini, Grok
  • One set of instructions to paste into your AI, with the clicks for ChatGPT, Claude, Microsoft 365 Copilot, Gemini and Grok
  • The agent then walks you through connecting your own data, one source at a time
  • A downloadable copy with the flow chart, the rules and the full guide
Get access to this agent

An example run

What happensThe agent updated robot R7 on Monday, and the test routine passed. During the shift, gripper wear warnings rose from 2 to 11, a 450 percent increase. The agent rolled R7 back, confirmed warnings returned to 2, and reported the cause to the engineer. The vendor patch came Thursday, and the second attempt passed. The engineer approved stages of 2, 4 and 6 robots.

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