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AI agent for quality control specialists

Complaint to Batch Investigation Agent

Each complaint is tied to a batch and a likely cause quickly, with a documented response.

Complaint to Batch Investigation Agent: what goes in, what the agent does and what you get

What it does

A customer sends a photo of a product with an off smell and a partial code, and the team spends days finding the batch, the line and the records. This agent reads each complaint and links it to the batch and line records using the code, date and place. It checks production, ingredient and test data for causes, such as a deviation, a hold-and-release, a supplier lot issue or a retained sample result. It requests missing records from the owners. It drafts findings, a response plan and a check for other complaints on the same batch. The quality manager approves any reply to the customer. Edge case: a code that matches two possible batches is flagged, not guessed.

How it works

Follow the arrows from top to bottom. The orange dashed arrow is the loop: when a check fails, the agent goes back and tries again.

Start and resultWhat it doesA check on its own workWaits for your OKGoes back and retries
Yes, continueYes, continueApprovedNoNo 1 STARTS WHEN Complaint logged 2 USES A TOOL Read the complaint and extract the code, date anddefect 3 USES A TOOL Match the code to batch and line records 4 CHECKS THE RESULT Is the batch identified without ambiguity? If not: ask the complainant or retailer for the fullcode or purchase details. Back to step 2. 5 USES A TOOL Pull production, ingredient and test data for thebatch 6 DOES Compare the defect type with deviations, holds andresults 7 DOES Check complaint history for the same batch or line 8 CHECKS THE RESULT Is there evidence supporting a probable cause? If not: request missing records or retained sample testsand reassess. Back to step 5. 9 DOES Draft the findings and the response plan 10 YOU APPROVE Quality manager approves the reply to the customer 11 RESULT Complaint investigation file
Read the steps as a list
  1. Complaint logged
  2. Read the complaint and extract the code, date and defect
  3. Match the code to batch and line records
  4. Is the batch identified without ambiguity?If not: ask the complainant or retailer for the full code or purchase details. Back to step 2.
  5. Pull production, ingredient and test data for the batch
  6. Compare the defect type with deviations, holds and results
  7. Check complaint history for the same batch or line
  8. Is there evidence supporting a probable cause?If not: request missing records or retained sample tests and reassess. Back to step 5.
  9. Draft the findings and the response plan
  10. Quality manager approves the reply to the customerThe agent waits here for your OK.
  11. Complaint investigation file

How it decides

It identifies the batch from the code and date. It then compares the complaint type to the records and ranks causes by supporting evidence.

  • Code matches two batches: stop and ask for more details
  • Defect type is a safety issue such as foreign material: escalate immediately
  • Three complaints on one batch: recommend a hold review
  • No records for the batch period: flag a traceability gap

Make it yours

Every agent is a starting point. You choose these settings for your own situation.

  • Complaint categories and priorities
  • Code format rules
  • Complaint threshold for a hold review (default 3)
  • Reply template
  • Records to check

What keeps you in control

It always asks you first

  • Every reply to the customer
  • Any recall or hold recommendation

Hard limits

  • Never send replies to customers
  • Never state a cause as confirmed without test or record evidence

It stops when

  • Done: file complete and reply approved
  • Stop: customer cannot supply details, file logged

Set it up

We guide you through the set-up, step by step

Members get the full set-up guide for this agent. No technical skills needed: you copy, paste and upload.

10 minto set it up in your AI
5 AIsChatGPT, Claude, Copilot, Gemini, Grok
  • One set of instructions to paste into your AI, with the clicks for ChatGPT, Claude, Microsoft 365 Copilot, Gemini and Grok
  • The agent then walks you through connecting your own data, one source at a time
  • A downloadable copy with the flow chart, the rules and the full guide
Get access to this agent

An example run

What happensA complaint reported a rancid taste in a snack with the code L2 14 05. Two batches ran that day, so the agent asked for the full code and received the time stamp 14:35, which identified batch B-0514-2. Records showed a fryer oil change deviation the same shift. A retained sample test was needed, and it showed peroxide values above spec. The manager approved a reply and a hold review.

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