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AI agent for chemical engineers

Process Safety Information Package Agent

A complete process safety information package before any scale-up step

Risk managementScience and research
See how it worksGet access
Process Safety Information Package Agent: what goes in, what the agent does and what you get

What it does

Scaling up a hazardous reaction without thermal and reactivity data is how accidents happen. This agent lists the data required for the process: thermal stability, heat of reaction, gas generation, reactivity with materials and compatibility. It checks what already exists and flags what is missing or out of date. It drafts requests for the tests, such as calorimetry, and tracks results. After the data arrives it rechecks the package for completeness and for any value that signals a high hazard. The safety lead approves scale-up. Edge case: heat of reaction is known but the adiabatic temperature rise gives a boiling point crossing, so the agent flags a critical item.

How it works

Follow the arrows from top to bottom. The orange dashed arrow is the loop: when a check fails, the agent goes back and tries again.

Start and resultWhat it doesA check on its own workWaits for your OKGoes back and retries
Yes, continueYes, continueApprovedNoNo 1 STARTS WHEN Scale-up planned 2 USES A TOOL Read the process description and existing reports 3 DOES List required data items for this process 4 CHECKS THE RESULT Is every required item present and current? If not: list missing items and draft test requests. Backto step 3. 5 USES A TOOL Track test requests and results 6 DOES Calculate adiabatic temperature rise and compare toboiling and decomposition 7 CHECKS THE RESULT Do the results show any critical hazard? If not: flag the item and request a review. Back to step4. 8 DOES Draft the package summary 9 YOU APPROVE Safety lead approves scale-up 10 RESULT Process safety package
Read the steps as a list
  1. Scale-up planned
  2. Read the process description and existing reports
  3. List required data items for this process
  4. Is every required item present and current?If not: list missing items and draft test requests. Back to step 3.
  5. Track test requests and results
  6. Calculate adiabatic temperature rise and compare to boiling and decomposition
  7. Do the results show any critical hazard?If not: flag the item and request a review. Back to step 4.
  8. Draft the package summary
  9. Safety lead approves scale-upThe agent waits here for your OK.
  10. Process safety package

How it decides

Scale-up is blocked until every required data item is present, current and reviewed. Dangerous values trigger a critical flag.

  • Require data for thermal stability, heat of reaction and gas generation
  • Treat a data age beyond the set limit as missing
  • Flag an adiabatic rise that crosses boiling or decomposition onset
  • Block scale-up while any critical flag is open

Make it yours

Every agent is a starting point. You choose these settings for your own situation.

  • Required data list
  • Data age limit
  • Hazard thresholds
  • Lab contacts

What keeps you in control

It always asks you first

  • Scale-up approval
  • Test requests sent to a lab

Hard limits

  • Never approves scale-up
  • Never overrides a hazard flag

It stops when

  • Done: package complete and approved
  • Stop: critical hazard without a mitigation

Set it up

We guide you through the set-up, step by step

Members get the full set-up guide for this agent. No technical skills needed: you copy, paste and upload.

10 minto set it up in your AI
5 AIsChatGPT, Claude, Copilot, Gemini, Grok
  • One set of instructions to paste into your AI, with the clicks for ChatGPT, Claude, Microsoft 365 Copilot, Gemini and Grok
  • The agent then walks you through connecting your own data, one source at a time
  • A downloadable copy with the flow chart, the rules and the full guide
Get access to this agent

An example run

What happensA hydrogenation scale-up from 1 L to 50 L had thermal stability data but no calorimetry. The completeness check failed. The agent drafted a calorimetry request. The result showed a 90 kJ per mole heat and an adiabatic rise of 140 degrees to above the solvent's boiling point, so the hazard check failed. It flagged a critical item. The safety lead required a dosing control before approval.

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