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AI agent for industrial designers

Material and Process Selection Agent

A justified material and process choice that fits the design and budget

Material and Process Selection Agent: what goes in, what the agent does and what you get

What it does

Choosing the wrong material or process can lock in high costs or force a redesign late in the project. Given the part's requirements, such as strength, temperature, finish, color, volume, target cost and sustainability goals, this agent searches material databases and process guides. It shortlists material and process pairs, estimates part cost at the planned volume including tooling, and notes the design rules for each process, like draft angles and wall thickness. It checks the current design against those rules. If the design breaks a rule, it lists the changes needed or drops that option. It drafts a comparison table with trade-offs. The designer decides and confirms with suppliers. Edge case: a low-volume product may favor a process with higher part cost but no tooling cost.

How it works

Follow the arrows from top to bottom. The orange dashed arrow is the loop: when a check fails, the agent goes back and tries again.

Start and resultWhat it doesA check on its own workWaits for your OKGoes back and retries
Yes, continueApprovedNo 1 STARTS WHEN Part requirements defined 2 USES A TOOL Search materials and processes that meetrequirements 3 DOES Shortlist pairs and estimate cost at volume 4 USES A TOOL Check the design against each process's rules 5 CHECKS THE RESULT Does the design work with each shortlisted process? If not: list design changes needed or drop the option.Back to step 3. 6 USES A TOOL Draft comparison table with trade-offs 7 YOU APPROVE Designer decides and confirms with suppliers 8 RESULT Selection recorded
Read the steps as a list
  1. Part requirements defined
  2. Search materials and processes that meet requirements
  3. Shortlist pairs and estimate cost at volume
  4. Check the design against each process's rules
  5. Does the design work with each shortlisted process?If not: list design changes needed or drop the option. Back to step 3.
  6. Draft comparison table with trade-offs
  7. Designer decides and confirms with suppliersThe agent waits here for your OK.
  8. Selection recorded

How it decides

It ranks pairs by fit with requirements and total cost at volume, including tooling.

  • Include tooling cost in total cost
  • Drop options that need major redesign unless they are much cheaper
  • Note recycled content where required

Make it yours

Every agent is a starting point. You choose these settings for your own situation.

  • Requirement weights
  • Volume scenarios
  • Sustainability goals
  • Material databases used

What keeps you in control

It always asks you first

  • Final selection
  • Supplier quotes

Hard limits

  • Never places orders
  • Cost figures are estimates, marked as such

It stops when

  • Done: selection recorded
  • Stop: requirements conflict, ask designer

Set it up

We guide you through the set-up, step by step

Members get the full set-up guide for this agent. No technical skills needed: you copy, paste and upload.

10 minto set it up in your AI
5 AIsChatGPT, Claude, Copilot, Gemini, Grok
  • One set of instructions to paste into your AI, with the clicks for ChatGPT, Claude, Microsoft 365 Copilot, Gemini and Grok
  • The agent then walks you through connecting your own data, one source at a time
  • A downloadable copy with the flow chart, the rules and the full guide
Get access to this agent

An example run

What happensFor a 5,000-unit enclosure, injection molding needed a $28,000 tool while urethane casting needed none. The design rule check failed for casting because the 1.2 mm walls were too thin. The agent listed the change to 2 mm walls and recalculated. Casting came out cheaper overall at this volume. The designer chose casting and sent it to two suppliers for quotes.

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