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AI agent for manufacturing engineers

Packaging Line Trial Agent

Find the best line settings with a clear record of every run.

DecisionsOperations
See how it worksGet access
Packaging Line Trial Agent: what goes in, what the agent does and what you get

What it does

A trial on the packaging line is often run on instinct: change a setting, see what happens, and no one remembers the numbers. This agent sets trial parameters before the run, such as speed, temperature and seal time, and writes down the criteria for success. During the trial it records speed, jams and rejects, and compares them with the baseline run. It proposes the next adjustment based on what moved the results. After each adjustment it compares the new run with all earlier ones and stops when the results stop improving. The engineer approves each change before it is made on the line. Edge case: an improvement in speed that raises rejects above the limit is rejected.

How it works

Follow the arrows from top to bottom. The orange dashed arrow is the loop: when a check fails, the agent goes back and tries again.

Start and resultWhat it doesA check on its own workWaits for your OKGoes back and retries
ApprovedYes, continueYes, continueNoNo 1 STARTS WHEN Trial is scheduled 2 DOES Set parameters, limits and success criteria 3 USES A TOOL Record the baseline run 4 YOU APPROVE Engineer approves the first change 5 USES A TOOL Record speed, jams and rejects for the run 6 DOES Compare with the baseline and earlier runs 7 CHECKS THE RESULT Do the results meet the criteria without breakinglimits? If not: Propose a different adjustment based on whatmoved results. Back to step 4. 8 DOES Propose the next adjustment 9 CHECKS THE RESULT Are results still improving over the last two runs? If not: Stop the trial and pick the best run. Back tostep 4. 10 RESULT Trial report with the best settings
Read the steps as a list
  1. Trial is scheduled
  2. Set parameters, limits and success criteria
  3. Record the baseline run
  4. Engineer approves the first changeThe agent waits here for your OK.
  5. Record speed, jams and rejects for the run
  6. Compare with the baseline and earlier runs
  7. Do the results meet the criteria without breaking limits?If not: Propose a different adjustment based on what moved results. Back to step 4.
  8. Propose the next adjustment
  9. Are results still improving over the last two runs?If not: Stop the trial and pick the best run. Back to step 4.
  10. Trial report with the best settings

How it decides

It keeps a setting only if speed improves without breaking the reject limit, and stops when two runs in a row show no real gain.

  • Reject any run with rejects above the limit
  • Count an improvement only if it exceeds the normal run variation
  • Change one parameter at a time
  • Stop after two runs with less than 2 percent gain

Make it yours

Every agent is a starting point. You choose these settings for your own situation.

  • Reject limit (default 2 percent)
  • Minimum gain to continue (default 2 percent)
  • Parameters to vary
  • Runs per setting

What keeps you in control

It always asks you first

  • Engineer approves each parameter change

Hard limits

  • Never change line settings itself
  • Never keep settings that break the reject limit

It stops when

  • Done: best settings are found and documented
  • Stop: a safety or quality limit is reached

Set it up

We guide you through the set-up, step by step

Members get the full set-up guide for this agent. No technical skills needed: you copy, paste and upload.

10 minto set it up in your AI
5 AIsChatGPT, Claude, Copilot, Gemini, Grok
  • One set of instructions to paste into your AI, with the clicks for ChatGPT, Claude, Microsoft 365 Copilot, Gemini and Grok
  • The agent then walks you through connecting your own data, one source at a time
  • A downloadable copy with the flow chart, the rules and the full guide
Get access to this agent

An example run

What happensThe baseline run is 82 packs a minute with 1.4 percent rejects. A speed increase to 90 raises rejects to 3.2 percent, over the 2 percent limit. The agent proposes 86 with a longer seal time. That run gives 86 and 1.6 percent. The next gain is 0.5 percent, so the trial stops. The engineer approves the settings.

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